Gasboy Atlas Start-up User Manual Page 217
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MDE-4334D Atlas™ Start-up and Service Manual · July 2013 Page 9-3
Performing Inspections Preventive Maintenance and Inspection
General Inspections
Note: For more information, refer to MDE-4363 Atlas Fuel Systems Owner’s Manual.
Perform a general inspection of each pump/dispenser as
follows:
• Every week, to verify if all pumps/disp
ensers are operating properly
• Whenever you receive a complaint about potential unit
problems
Leaking fuel can be ignited, causing a fire or explosion.
Fire, explosion, or electrical shock could result in severe injury or death if you continue to use
damaged pumps/dispensers.
If you find any leaks or damage, stop using the pump/dispenser.
WARNING
WARNING
Personnel servicing a pump/dispenser can be injured if the pump/dispenser is not barricaded to all
unauthorized personnel and vehicles.
If proper precautions are not taken, the person servicing the unit can be injured by a vehicle.
Before servicing a pump/dispenser, evacuate all unauthorized persons and vehicles, and then use
your vehicle, safety tape, or cones as barricades.
As part of the general inspection, inspect all areas for signs of damage or sharp edges. Replace
any missing or damaged warning labels. Gasboy also strongly recommends that an ASC
periodically inspects the equipment, as outlined in the next sub-section.
Component Inspections
To schedule component inspections, refer to “Preventive Maintenance Table” on page 9-6.
The station owner must only inspect for problems. For safety reasons,
several tasks in the
“Preventive Maintenance Table” on page 9-6 including all repairs, must be performed only by
an ASC. To determine the tasks performed by an ASC, refer to the column entitled
“Who Performs the
Inspection/Repair” on page 9-6.
WARNING
The pump/dispenser contains pressurized flammable fuel and lethal voltages.
Servicing a Gasboy Atlas unit incorrectly could result in severe injury or death.
Do not attempt to service Gasboy Atlas pumps/dispensers yourself and do not allow untrained
personnel to service Gasboy Atlas pumps/dispensers. Only Gasboy Atlas-trained ASCs must
service a Gasboy Atlas unit.
WARNING
WARNING
You are performing inspection and maintenance in a potentially dangerous environment of
flammable fuels/vapors and high voltage.
Fire, explosion, or electrical shock could result in severe injury or death if you do not follow safety
procedures.
Read and obey all safety precautions in this manual to prevent potential injury or death.
- Start-up/Service Manual 1
- Approvals 2
- Trademarks 2
- Table of Contents 3
- Index Index-1 7
- 1 – Read This First 9
- Who Must Use This Manual 10
- Service Protocol 10
- Related Documents 11
- Abbreviations and Acronyms 12
- Common Terms Used 13
- DEF Special Considerations 14
- Troubleshooting DEF Freeze 15
- If DEF Freezes 16
- Model Information 18
- Atlas Model Number Table 21
- Options Overview 23
- In an Emergency 26
- Hazards and Actions 27
- Important Safety Information 28
- 3 – Start-up Procedures 29
- Start-up Checklists 30
- TURN OFF ENGINE 33
- Total Sale 34
- Configuring 9800 Series 35
- C06500-C06503) 36
- Configuration Steps 37
- ATC Setup 42
- Programming 8800 Series Units 43
- AT_PumpPCA_controller 44
- Manager Keypad Details 45
- Programming Errors 45
- Display Conventions 46
- Level 1 Programming 47
- Command Code 1: Program PPU 48
- Level 2 Programming 50
- 2 Press 10 51
- 3 Press Function # 51
- 4 Press Configuration # 51
- Level 3 Programming 54
- Function 55
- ATC Programming 56
- Displaying Pump Totals 57
- Error Codes and Descriptions 58
- Programming 8700 Series Units 59
- Range Arm 60
- Range Arm Locator 60
- Electronics Highlights 61
- Retail Parts by Name 62
- Retail Parts by Number 63
- Commercial Parts by Number 64
- About Service Procedures 68
- Preparing for Service 69
- Preventing ESD 69
- Hazardous Materials 70
- Manager’s 71
- Atlas 9800 PCAs 72
- U8 Programmed IC 73
- (Software) 73
- Atlas 9800 Parts 85
- Figure 5-23: LED Indicators 89
- Board (M06587A001) 94
- Jumpers JP4 and JP5 95
- Configurations 95
- Drive Board (M06587A001) 96
- AT_PumpPCA_interface 97
- AT_ATC_GR4 100
- ATC T-Meter Module PCA 102
- PCA Connections and Cables 102
- Power Supplies 106
- M04658A001 Cable 107
- M04659A001 Cable 107
- Figure 5-40: M04658A001 Cable 107
- Main Power Supply (T19868-G1) 108
- M04956A001 and Two Relays 109
- Q10131-03 Fuse 110
- About Displays 110
- Grade 2 B-Side 111
- Service Tips 112
- About Standard Pulsers 113
- Pulser Drive Assembly 114
- About Ultra-Hi Pulsers 115
- Introduction 121
- 2-stage Solenoid Valve 122
- Figure 6-2: CFT Meter 123
- General Service Procedures 124
- Before Beginning 126
- After Repairing 126
- Pipes and Hydraulic Plumbing 127
- Torque Specifications 128
- Purging Air from System 129
- Amount to Purge at Nozzle 130
- Using Nozzle to Purge Unit 131
- Purging Air in DEF Systems 132
- Measuring Flow Rate 133
- Measuring Pressure and Vacuum 134
- For Dispensers 135
- For Self-contained Pumps 136
- Reaching Required Flow Rate 138
- Measuring Vacuum for Pump 139
- About Vacuum Readings 139
- Measuring Dry Vacuum for Pump 139
- Acceptable Range Tables 141
- Meter Calibration 142
- IMPORTANT INFORMATION 143
- Locking Pin 144
- 0. PERCENT 145
- 0.0 PERCENT 145
- 0.00 PERCENT 145
- About Meters 146
- CFT/E85 Meters 147
- Repairing CFT/E85 Meters 148
- After Repairing Meters 149
- Replacing Piston Cups 151
- Seal Cap 153
- Screws (3) 153
- LC Meters 154
- Removing/Replacing LC Meters 155
- Coriolis Meter 155
- Electronics Module 156
- (M10006B501) 156
- Meter Programming Chip 156
- Filters and Strainers 157
- Servicing Filters 158
- Installing New Filters 159
- About Strainers 160
- DEF Strainer 160
- Servicing Strainers 160
- Hanging Hardware 161
- Hose Retrieval Mechanisms 162
- Replacing Hoses 162
- Flow Restrictors 163
- Breakaway Valves 164
- Resetting Breakaways 165
- Pumping Unit 170
- Draining GPU 171
- Removing PCV 174
- XU2A Pumping Unit for 9850K 178
- Draining Pump 179
- Pump Relief Valve 179
- Setting Relief Valve 180
- Adjusting Relief Valve 180
- Pump Lubrication 180
- Recommended Grease 180
- Sump for 9850K 181
- Pump Motor 182
- Belts and Pulleys 183
- Belt Adjustment 184
- Solenoid Valves 185
- Rebuilding or Replacing 186
- Troubleshooting 188
- Service Steps 188
- Meter Check Valve 189
- Shear Valves 190
- °F (-25°C). A T-52A 192
- Mechanical Computers 193
- DEF Nozzle 194
- 7 – Troubleshooting Tables 195
- Electronic Units) 196
- Sample Troubleshooting Form 197
- Priority Codes 198
- Table 1: 198
- Communications to Console 198
- Table 4: Error Codes 10-44 201
- 8 – Wiring and Configuration 205
- Preventive Maintenance 215
- Performing Inspections 216
- General Inspections 217
- Component Inspections 217
- Replacements and Adjustments 218
- Preserving Finish 219
- Preventive Maintenance Table 220
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