Gasboy Atlas Start-up User Manual Page 161
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MDE-4334D Atlas™ Start-up and Service Manual · July 2013 Page 6-41
Hanging Hardware Hydraulic/Mechanical Components
Hanging Hardware
• Wear eye protection. Residual pressure and entrapped fuel may still be present
and may drain or spray while removing the parts.
• Fire and explosion could result in severe injury or death.
• Test and close the shear valves involved. Shut off power to the unit.
• Remove the parts slowly. Collect fuel in approved containers.
• Clean up all spills promptly.
WARNING
About Hanging Hardware
Hanging hardware is the component that is attached to the outlet casting. This includes hoses,
nozzles, swivels, spacer hose, and breakaways. The hanging hardware is tested for leaks and
electrical continuity. The hanging hardware may be manufactured by companies other than
Gasboy. Ensure that you follow all manufacturer’s recommendations.
DEF units require special hanging hardware that
is compatible with DEF fluid. Do not use
stand
ard gasoline or diesel hardware for DEF units.
Hoses and Flow Restrictors
This section explains about the hoses and flow restrictors.
Inspecting Hoses
Check hoses regularly (at least once a week or on complaint) for leaks and damage. Inspect
and replace the hose assembly, as required. Following conditions may contribute to damage or
problems:
• Twisting and curling puts unusual stress on hose parts.
• Repeated flexing of the hose in the same spot can cut,
tear, or split the hose cover.
• Flattened hoses from vehicle drive-over can cause rest
ricted flow and hose reinforcement
damage.
• A soft spot is a sign of internal damage to the hose
reinforcement. Reinforcement may
appear through the cover.
• Loose or cracked hose couplings can cause
fuel spills.
• Hose bulges are a sign of pressurized gasoline push
ing against the cover. A full rupture
could occur at any time.
• Use of Teflon tape for NPT hose ends may result in
damage to the dispenser outlet casting
during assembly.
• Reuseable hose end couples are generally not recommen
ded as improper repair/assembly
can cause leaks, lack of continuity, or hose separation.
• Use of excessively long hoses may create a trip haza
rd for customers. Use hose retrievers,
hose reels and so on, to eliminate trip hazards.
- Start-up/Service Manual 1
- Approvals 2
- Trademarks 2
- Table of Contents 3
- Index Index-1 7
- 1 – Read This First 9
- Who Must Use This Manual 10
- Service Protocol 10
- Related Documents 11
- Abbreviations and Acronyms 12
- Common Terms Used 13
- DEF Special Considerations 14
- Troubleshooting DEF Freeze 15
- If DEF Freezes 16
- Model Information 18
- Atlas Model Number Table 21
- Options Overview 23
- In an Emergency 26
- Hazards and Actions 27
- Important Safety Information 28
- 3 – Start-up Procedures 29
- Start-up Checklists 30
- TURN OFF ENGINE 33
- Total Sale 34
- Configuring 9800 Series 35
- C06500-C06503) 36
- Configuration Steps 37
- ATC Setup 42
- Programming 8800 Series Units 43
- AT_PumpPCA_controller 44
- Manager Keypad Details 45
- Programming Errors 45
- Display Conventions 46
- Level 1 Programming 47
- Command Code 1: Program PPU 48
- Level 2 Programming 50
- 2 Press 10 51
- 3 Press Function # 51
- 4 Press Configuration # 51
- Level 3 Programming 54
- Function 55
- ATC Programming 56
- Displaying Pump Totals 57
- Error Codes and Descriptions 58
- Programming 8700 Series Units 59
- Range Arm 60
- Range Arm Locator 60
- Electronics Highlights 61
- Retail Parts by Name 62
- Retail Parts by Number 63
- Commercial Parts by Number 64
- About Service Procedures 68
- Preparing for Service 69
- Preventing ESD 69
- Hazardous Materials 70
- Manager’s 71
- Atlas 9800 PCAs 72
- U8 Programmed IC 73
- (Software) 73
- Atlas 9800 Parts 85
- Figure 5-23: LED Indicators 89
- Board (M06587A001) 94
- Jumpers JP4 and JP5 95
- Configurations 95
- Drive Board (M06587A001) 96
- AT_PumpPCA_interface 97
- AT_ATC_GR4 100
- ATC T-Meter Module PCA 102
- PCA Connections and Cables 102
- Power Supplies 106
- M04658A001 Cable 107
- M04659A001 Cable 107
- Figure 5-40: M04658A001 Cable 107
- Main Power Supply (T19868-G1) 108
- M04956A001 and Two Relays 109
- Q10131-03 Fuse 110
- About Displays 110
- Grade 2 B-Side 111
- Service Tips 112
- About Standard Pulsers 113
- Pulser Drive Assembly 114
- About Ultra-Hi Pulsers 115
- Introduction 121
- 2-stage Solenoid Valve 122
- Figure 6-2: CFT Meter 123
- General Service Procedures 124
- Before Beginning 126
- After Repairing 126
- Pipes and Hydraulic Plumbing 127
- Torque Specifications 128
- Purging Air from System 129
- Amount to Purge at Nozzle 130
- Using Nozzle to Purge Unit 131
- Purging Air in DEF Systems 132
- Measuring Flow Rate 133
- Measuring Pressure and Vacuum 134
- For Dispensers 135
- For Self-contained Pumps 136
- Reaching Required Flow Rate 138
- Measuring Vacuum for Pump 139
- About Vacuum Readings 139
- Measuring Dry Vacuum for Pump 139
- Acceptable Range Tables 141
- Meter Calibration 142
- IMPORTANT INFORMATION 143
- Locking Pin 144
- 0. PERCENT 145
- 0.0 PERCENT 145
- 0.00 PERCENT 145
- About Meters 146
- CFT/E85 Meters 147
- Repairing CFT/E85 Meters 148
- After Repairing Meters 149
- Replacing Piston Cups 151
- Seal Cap 153
- Screws (3) 153
- LC Meters 154
- Removing/Replacing LC Meters 155
- Coriolis Meter 155
- Electronics Module 156
- (M10006B501) 156
- Meter Programming Chip 156
- Filters and Strainers 157
- Servicing Filters 158
- Installing New Filters 159
- About Strainers 160
- DEF Strainer 160
- Servicing Strainers 160
- Hanging Hardware 161
- Hose Retrieval Mechanisms 162
- Replacing Hoses 162
- Flow Restrictors 163
- Breakaway Valves 164
- Resetting Breakaways 165
- Pumping Unit 170
- Draining GPU 171
- Removing PCV 174
- XU2A Pumping Unit for 9850K 178
- Draining Pump 179
- Pump Relief Valve 179
- Setting Relief Valve 180
- Adjusting Relief Valve 180
- Pump Lubrication 180
- Recommended Grease 180
- Sump for 9850K 181
- Pump Motor 182
- Belts and Pulleys 183
- Belt Adjustment 184
- Solenoid Valves 185
- Rebuilding or Replacing 186
- Troubleshooting 188
- Service Steps 188
- Meter Check Valve 189
- Shear Valves 190
- °F (-25°C). A T-52A 192
- Mechanical Computers 193
- DEF Nozzle 194
- 7 – Troubleshooting Tables 195
- Electronic Units) 196
- Sample Troubleshooting Form 197
- Priority Codes 198
- Table 1: 198
- Communications to Console 198
- Table 4: Error Codes 10-44 201
- 8 – Wiring and Configuration 205
- Preventive Maintenance 215
- Performing Inspections 216
- General Inspections 217
- Component Inspections 217
- Replacements and Adjustments 218
- Preserving Finish 219
- Preventive Maintenance Table 220
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