Gasboy Atlas Start-up User Manual Page 191
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- Table of contents
- TROUBLESHOOTING
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MDE-4334D Atlas™ Start-up and Service Manual · July 2013 Page 6-71
Valves Hydraulic/Mechanical Components
All shear valve anchoring requirements noted in this section apply.
Figure 6-36: Atlas 9850KXTW1 Model Recommended Inlet Configuration
2 X 3.25-inch Long Nipple
Base of Unit
Inlet Manifold
Morrison Bros. 636F 2 X 2”
NPT Female Top Shear
Valve (N23047-04)
2-inch Close Nipple
and Union
Figure 6-37: Typical Shear Valve Linkage
Open Shear Valve
Closed Shear Valve
- Start-up/Service Manual 1
- Approvals 2
- Trademarks 2
- Table of Contents 3
- Index Index-1 7
- 1 – Read This First 9
- Who Must Use This Manual 10
- Service Protocol 10
- Related Documents 11
- Abbreviations and Acronyms 12
- Common Terms Used 13
- DEF Special Considerations 14
- Troubleshooting DEF Freeze 15
- If DEF Freezes 16
- Model Information 18
- Atlas Model Number Table 21
- Options Overview 23
- In an Emergency 26
- Hazards and Actions 27
- Important Safety Information 28
- 3 – Start-up Procedures 29
- Start-up Checklists 30
- TURN OFF ENGINE 33
- Total Sale 34
- Configuring 9800 Series 35
- C06500-C06503) 36
- Configuration Steps 37
- ATC Setup 42
- Programming 8800 Series Units 43
- AT_PumpPCA_controller 44
- Manager Keypad Details 45
- Programming Errors 45
- Display Conventions 46
- Level 1 Programming 47
- Command Code 1: Program PPU 48
- Level 2 Programming 50
- 2 Press 10 51
- 3 Press Function # 51
- 4 Press Configuration # 51
- Level 3 Programming 54
- Function 55
- ATC Programming 56
- Displaying Pump Totals 57
- Error Codes and Descriptions 58
- Programming 8700 Series Units 59
- Range Arm 60
- Range Arm Locator 60
- Electronics Highlights 61
- Retail Parts by Name 62
- Retail Parts by Number 63
- Commercial Parts by Number 64
- About Service Procedures 68
- Preparing for Service 69
- Preventing ESD 69
- Hazardous Materials 70
- Manager’s 71
- Atlas 9800 PCAs 72
- U8 Programmed IC 73
- (Software) 73
- Atlas 9800 Parts 85
- Figure 5-23: LED Indicators 89
- Board (M06587A001) 94
- Jumpers JP4 and JP5 95
- Configurations 95
- Drive Board (M06587A001) 96
- AT_PumpPCA_interface 97
- AT_ATC_GR4 100
- ATC T-Meter Module PCA 102
- PCA Connections and Cables 102
- Power Supplies 106
- M04658A001 Cable 107
- M04659A001 Cable 107
- Figure 5-40: M04658A001 Cable 107
- Main Power Supply (T19868-G1) 108
- M04956A001 and Two Relays 109
- Q10131-03 Fuse 110
- About Displays 110
- Grade 2 B-Side 111
- Service Tips 112
- About Standard Pulsers 113
- Pulser Drive Assembly 114
- About Ultra-Hi Pulsers 115
- Introduction 121
- 2-stage Solenoid Valve 122
- Figure 6-2: CFT Meter 123
- General Service Procedures 124
- Before Beginning 126
- After Repairing 126
- Pipes and Hydraulic Plumbing 127
- Torque Specifications 128
- Purging Air from System 129
- Amount to Purge at Nozzle 130
- Using Nozzle to Purge Unit 131
- Purging Air in DEF Systems 132
- Measuring Flow Rate 133
- Measuring Pressure and Vacuum 134
- For Dispensers 135
- For Self-contained Pumps 136
- Reaching Required Flow Rate 138
- Measuring Vacuum for Pump 139
- About Vacuum Readings 139
- Measuring Dry Vacuum for Pump 139
- Acceptable Range Tables 141
- Meter Calibration 142
- IMPORTANT INFORMATION 143
- Locking Pin 144
- 0. PERCENT 145
- 0.0 PERCENT 145
- 0.00 PERCENT 145
- About Meters 146
- CFT/E85 Meters 147
- Repairing CFT/E85 Meters 148
- After Repairing Meters 149
- Replacing Piston Cups 151
- Seal Cap 153
- Screws (3) 153
- LC Meters 154
- Removing/Replacing LC Meters 155
- Coriolis Meter 155
- Electronics Module 156
- (M10006B501) 156
- Meter Programming Chip 156
- Filters and Strainers 157
- Servicing Filters 158
- Installing New Filters 159
- About Strainers 160
- DEF Strainer 160
- Servicing Strainers 160
- Hanging Hardware 161
- Hose Retrieval Mechanisms 162
- Replacing Hoses 162
- Flow Restrictors 163
- Breakaway Valves 164
- Resetting Breakaways 165
- Pumping Unit 170
- Draining GPU 171
- Removing PCV 174
- XU2A Pumping Unit for 9850K 178
- Draining Pump 179
- Pump Relief Valve 179
- Setting Relief Valve 180
- Adjusting Relief Valve 180
- Pump Lubrication 180
- Recommended Grease 180
- Sump for 9850K 181
- Pump Motor 182
- Belts and Pulleys 183
- Belt Adjustment 184
- Solenoid Valves 185
- Rebuilding or Replacing 186
- Troubleshooting 188
- Service Steps 188
- Meter Check Valve 189
- Shear Valves 190
- °F (-25°C). A T-52A 192
- Mechanical Computers 193
- DEF Nozzle 194
- 7 – Troubleshooting Tables 195
- Electronic Units) 196
- Sample Troubleshooting Form 197
- Priority Codes 198
- Table 1: 198
- Communications to Console 198
- Table 4: Error Codes 10-44 201
- 8 – Wiring and Configuration 205
- Preventive Maintenance 215
- Performing Inspections 216
- General Inspections 217
- Component Inspections 217
- Replacements and Adjustments 218
- Preserving Finish 219
- Preventive Maintenance Table 220
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