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Installation DEF Dispensers - ZVA™ DEF Nozzle
Page 6-20 MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014
DEF Dispensers - ZVA
™
DEF Nozzle
A Magnetic Nozzle Adapter (M10656B001) is required for each technician servicing the DEF
units.
Note: The magnetic nozzle adapter is required
only for M10257B001/B003 Nozzles (blue
guard). M10257B002/B004 Nozzles (black guard) do not require this ring.
DEF Nozzle (M10257B001, M10257B002, M10257B003, and M10257B004)
Figure 6-8: DEF Dispensers with ZVA DEF Nozzle
ZVA AdBlue
Spout
Sensing Tube
ELAFIX 40 Magnetic Adapter
Notes: 1) A sample of M10257B004 Nozzle is shown.
2) Magnetic adapter is only required for use with
M10257B001/B003 Nozzles.
The DEF nozzle is designed to dispense DEF. No other nozzle type is currently approved. The
DEF nozzle is manufactured by Elaflex/OPW (Elaflex Slimline ZVA).
• The nozzle is a non-vapor recovery nozzle. Conventional performance and
trou
bleshooting procedures for non-vapor recovery nozzles are also applicable to the DEF
nozzle.
• In addition to fluid compatibility, some nozzles require a magnetic noz
z
le adapter to be
slipped over the spout to dispense DEF. Normally this magnetic adapter is part of the
construction of the vehicle DEF tanks. It helps to prevent DEF from being dispensed into
the diesel tank that will result in severe damage to the engine. The technician must have a
magnetic nozzle adapter or its equivalent to dispense DEF through the nozzle during tests.
The Magnetic Nozzle Adapter (M10656B001) is available from Gasboy.
• The nozzle handle also contains the activation magnet
that is part of the pump handle
system.
• The nozzle can freeze if the cabinet heater fails, power is
lost, or the nozzle door does not
drop down completely during cold weather. The nozzle must be checked for leaks and
operation after thawing.
- Installation Manual 1
- Approvals 2
- Trademarks 2
- Table of Contents 3
- 6 – Installation 6-1 4
- Index Index-1 6
- 1 – Introduction 7
- General Description 8
- Atlas Model Codes 9
- Shipping Weight 10
- Operating Environment 10
- Related Documents 11
- Abbreviations and Acronyms 11
- Common Terms Used 12
- Warranty 12
- In an Emergency 14
- Hazards and Actions 15
- Important Safety Information 16
- 3 – Hazardous Locations 17
- Grounding 19
- Micro Feed 20
- Micro Neutral 20
- External Valve 21
- Neutral Feed 21
- Auth Input Dispensers 21
- Fast Flow Valve 23
- Phase 2 Feed 23
- Slow/Fast Satellite Return 23
- Light Feed 24
- Light Neutral 24
- Reset Motor Feed 28
- Pump Motor Feed 28
- Return (Neutral) 28
- Fast Flow 29
- 6 – Installation 31
- IMPORTANT INFORMATION 32
- Read NFPA 30A and NFPA 70 34
- Preparing for Installation 34
- Lifting Units 37
- Figure 6-3: OPW Shear Valve 41
- Pump/Dispenser Base 42
- Anchor Bracket 42
- Contractor-supplied 43
- Fittings (for example 43
- Anchor Bolts 43
- Preparing Field Wiring 45
- Testing New Field Wiring 47
- Completing Field Wiring 48
- Units with Hose Retrievers 49
- DEF Dispensers - ZVA 50
- DEF Nozzle 50
- Do Not Turn on AC Power 51
- Purging Air from System 52
- Through Nozzle) 53
- Installation Checklists 54
- Calibration 55
- Figure 6-9: Calibration Wheel 56
- Figure 6-10: Ultra-Hi Models 57
- Installation Calibration 58
- 7 – Reference Information 63
- Electrical Requirements 64
- Wire Size 66
- Atlas Commercial 66
- Atlas Retail 67
- Retail Data Wire Lengths 67
- Commercial Data Wire Lengths 67
- CPU Switch Settings 69
- Sealing ‘Y’ Fittings 69
- Plumbing Requirements 70
- (Used on Pumps Only) 71
- Shear Valves 72
- Start-up 74
- Adjustment Screw 76
- Lock Nut 76
- Appendix: Atlas Diagrams 77
- 16.5” 78
- Foundation Diagrams 79
- © 2014 GASBOY 100
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