Gasboy FuelOmat system 8 Popt Commverter User Manual

MDE-4820H88PPOORRTTCCOOMMMMVVEERRTTEERROPERATION AND INSTALLATION MANUAL This document P/N 817423401 is based on Orpak’s 8 port CommVerter operation

LIST OF ILLUSTRATIONS Figure PageFIGURE 1-1. COMMVERTER – GENERAL VIEW... 11 FIG

4.6.2. Removal Tool – Spring ARC In order to detach a sub-module from the CommVerter main board, use only the Spring-ARC tool, a unique device from

8 Port CommVerter Operation and Installation Manual 97 4.6.3. Removal Tool – Procedures To detach a sub-module from the CommVerter main board, pro

5 SETUP AND CONFIGURATION SECTION5.1. GENERAL This section provides the setup and configuration procedures to enable the CommVerter to operate pr

3. The changes shall be effective only after resetting the 8-port CommVerter. 4. The 8-port CommVerter is not suitable for transmission rate above 9

The Main Screen includes on its left pane a list of communication protocols and standards for your selection, in accordance with the local station e

5.3. ETHERNET SETUP PROCEDURES To setup and define the Ethernet communication on the Ethernet screen, proceed as follows (see Figure 5-3): 1. In

5.4. TCP PORTS SETUP PROCEDURES To setup and define the TCP ports in the *-port CommVerter, proceed as follows: 1. In the Main screen, press on th

5.5. SERIAL PORTS SETUP PROCEDURES To setup and define the serial ports in the CommVerter, proceed as follows: 1. In the Main screen, press on the

5.6. PIPES SETUP PROCEDURES (NOT TO BE USED) . Figure 5-6. Pipes Setup Screen 8 Port CommVerter Operation and Installation Manual 104

5.7. DIGITAL I/O PORTS SETUP PROCEDURES (NOT TO BE USED) Figure 5-7. Digital I/O Ports Setup Screen 5.7.1. Door Open Detection Digital I/O Por

8 Port CommVerter Operation and Installation Manual viiLIST OF ILLUSTRATIONS Figure PageFIGURE 2-32. 4XCONTACTOR MODULE JUMPERS...

Figure 5-8. Digital I/O Ports Setup Screen – Door Open Detection Activation 8 Port CommVerter Operation and Installation Manual 106

5.8. ADMINISTRATION TASKS PROCEDURES The Setup and Configuration screen provides an administration screen whereby you can display the data stored du

 “Read default” This option enables reading all the factory defaults from the memory. At this stage you can introduce all necessary changes and st

5.8.2. Service Web Ports – TCP/IP Timeout Definition Procedures The Service Web ports are shown for information only. They are shown by scrolling

5.8.3. Login Information Definition Procedures (Not to be used) Figure 5-11. Service Web Ports – TCP/IP Timeout Screen 8 Port CommVerter Oper

5.9. SYSTEM MONITOR INFORMATION SCREENS 5.9.1. General The System Monitor screen provides information about:  Ports and their definition - in

Figure 5-13. System Monitor Screen – Sockets, Memory, File Status Figure 5-14. System Monitor Screen – Reset Counters, Configuration Status

5.9.2. Counters Description This paragraph provides a description of the several counters, as shown in the Reset Counters list, within the System M

8 Port CommVerter Operation and Installation Manual 5.10. TERMINAL SCREEN (Not to be used) Figure 5-15. Terminal Screen 114

6 CHECKS AND TROUBLESHOOTING SECTION6.1. GENERAL This section provides the checks and troubleshooting procedures to ensure CommVerter proper oper

8 Port CommVerter Operation and Installation Manual viii LIST OF ILLUSTRATIONS Figure PageFIGURE 4-3. COMMVERTER UNIT – DAMAGED SUB-MODULE...

0 APPENDIX A UPGRADING THE COMMVERTER TO A NEW VERSION GENERAL This appendix provides the procedures for the upgrading of the CommVerter to a new

NOTE Only your laptop and the CommVerter should be connected to the switch hub  Obtain and write down on a separate paper all the relevant commu

SETTING THE APPLICATION PARAMETERS IN THE DHCP SERVER Proceed as follows:  Set your local computer network address to 192.168.1.103 with mask 255

SETTING THE APPLICATION PARAMETERS Proceed as follows:  Go to “settings” by Press the Screen button. The “settings” screen is displayed  Chec

FINAL PROCEDURES Proceed as follows:  After checking that the correct parameters are displayed, click on “OK” button  Close the application.

 After the upload procedure is finalized, turn off the application.  For the next upgrade, just change the firmware in the directory and perform

8 Port CommVerter Operation and Installation Manual 122 The final formula for

0 APPENDIX B PLANNING AND CONNECTION OF PI’S GENERAL This appendix provides the general rules with planning and connecting PI’s and tag readers/prin

Distributors have different plug-in types as spare parts. Distributor or technician has the option to add, in the station, and according to specific

8 Port CommVerter Operation and Installation Manual 125 For Island 1,2 and 3 - ICR PLUS w/Mechanical Pumps for 4 hose (PA039500401) & 1 RS-4

8 Port CommVerter Operation and Installation Manual ix LIST OF TABLES TABLE PAGETABLE 1-1. COMMVERTER MODULES...

0 1 GENERAL DESCRIPTION SECTION1.1. SCOPE The 8 port CommVerter unit, referred to as "CommVerter" throughout this document, is a compone

1.3. GENERAL DESCRIPTION The CommVerter is a Communication Converter, interfacing serial Forecourt devices such as pumps and tank level gauges to th

Figure 1-2. CommVerter PCB - General View The unit supports a combination of up to 8 serial links of various standards as required at the foreco

Petrol stations around the globe are dramatically different in many aspects and the CommVerter addresses all:  Total number of dispensers –several

1.4. MODULES 1.4.1. Modules Several types of modules are available to support each communication type. The configuration of the CommVerter for ea

8 Port CommVerter operation and installation manual 151.5. SPECIFICATIONS Important Notice At a rate above 9600 bps, the communication protocol

SAFETY CONSIDERATIONS Read all warning notes and instructions carefully. They are included to help you installing the Product safely in the highly fl

4 to 10 VDC (require wiring changes) 4 Pulsar Input High level sink current (@15V) 3mA 5 Maximum pulse rate of MPI-C at 50% duty cycle Up to 5

0 2 APPLICATIONS SECTION2.1. SCOPE This section provides the interfaces available between the CommVerter and several types of fuel pumps. This se

2.2.2. System Architecture 1: Centralized at the Station Office The CommVerter is usually installed centralized at the station office together with

2.2.3. System Architecture 2: Moved to the Isle Side In some applications, it is recommended to move the CommVerter to the isle side, carrying one

2.2.4. System Architecture 1: Using an OrPT and/or µVIT on the Isles Other system configuration could be implemented when using an OrPT and/or µVIT

2.3. TYPES OF FUEL PUMP AND THEIR COMMUNICATION METHOD The CommVerter is used as an interface for several types of fuel pumps, as listed below: Pum

Pump/Dispenser Manufacturer Model (Protocol) Communication Type Board P/N No. of channels / board (include sub board) Max Number of pump heads per ch

Pump/Dispenser Manufacturer Model (Protocol) Communication Type Board P/N No. of channels / board (include sub board) Max Number of pump heads per ch

2.4. CONNECTORS 2.4.1. General The CommVerter in its basic version includes four separate connectors. Each connector supports up to two distincti

2.4.2. Mating a Connector The CommVerter kit includes one size mating connectors to be wired in accordance with the selected fuel station configura

WARNING Components substitutions could impair intrinsic safety. Attaching unauthorized components or equipment will void your warranties. CAUTIO

2.5. LAN to RS-485 APPLICATION The LAN to RS-485 application is required when connecting fuel pumps and other serial devices to home base controller

Figure 2-8. RS-485 Two Port Module NOTE This module does not require opening the Commverter to view the LEDs status and indications. The LEDs a

2.5.1. RS-485 Connector Pinout The following pinout is required for the LAN to RS-485 application, for all devices that supports RS-485 and RS-485

* Jumper state 1 is the factory default setting Figure 2-9. RS-485 Module Jumpers Baud rate jumper Echo jumper LED8 Port CommVerter Operation

RS-485 Electronic Device Pump (For any RS-485 Devices) The wiring for the RS-485 electronic pump is provided as follows:  Figure 2-10 shows the s

Figure 2-11 RS-485 Electronic Pump - Wiring Diagram 8 Port CommVerter Operation and Installation Manual 31

2.6. LAN to RS-232 APPLICATION The LAN to RS-232 application is required when the connection to specific devices, such as TLGs, is via RS-232. In

NOTE This module does not require opening the Commverter to view the LEDs status and indications. The LEDs are displayed through the holes of the C

2.7. LAN to CURRENT LOOP 2.7.1. LAN to Current Loop Application The LAN to Current Loop configuration is applicable whenever the CommVerter includ

NOTE This module does not require opening the Commverter to view the LEDs status and indications. The LEDs are displayed through the holes of the C

 Jumpers J1, J4 installed; (for old PCBs J3, J6 also installed) for 45 mA (default) consumption  Jumpers J1, J4 not installed; (for old

Figure 2-16. Current Loop Wiring Diagram – Single Cluster Figure 2-17. Current Loop Wiring Diagram – Multi Cluster 8 Port CommVerter Operation

Figure 2-18. Current Loop Electronic Pump-Wiring Diagram 8 Port CommVerter Operation and Installation Manual 38

8 Port CommVerter Operation and Installation Manual 39 2.7.5. Wayne Pump Configuration Example The following paragraph provides the pump configuratio

8 Port CommVerter Operation and Installation Manual 40 2.7.6. Gilbarco Legacy & Gasboy 8800 Current Loop Electronic Pumps Configuration To set

8 Port CommVerter Operation and Installation Manual 41 3. Click on Admin Tasks. The Admin screen is displayed. Scroll down the page to reach the TCP

10. Click on Serial Ports. The Serial Ports screen is displayed. Scroll down the page to reach the Port that needs to be changed (see Figure 2-21) 1

8 Port CommVerter Operation and Installation Manual 43 2.7.6.1. SiteOmat Configuration for Gilbarco Legacy & Gasboy 8800 Current Loop Electronic

3. Set up a bus for use by Gilbarco Legacy & Gasboy 8800 pumps. Note: port number may differ. 4. Save the newly added Bus by clicking on the Ne

Figure 2-24. Pump Server Settings Dialog Box 9. Add a cluster for use by Gilbarco Legacy & Gasboy 8800 pumps. Be sure to select the Enable Ec

TABLE OF CONTENTS Paragraph Page 1 GENERAL DESCRIPTION 1.1. SCOPE...

Figure 2-25. Setup Pump Settings Dialog Box 13. Fill in the Pump number, Pump Head, and Number of hoses. The Pump Head number must match the Pump

Figure 2-26. Setup Pump Settings (More) Dialog Box 8 Port CommVerter Operation and Installation Manual 47

2.8. LAN to TOKHEIM APPLICATION The LAN to Tokheim module is installed in the CommVerter whenever the pumps in the station are of Tokheim brand. Th

NOTE There is no external indication of the LEDs status. Remove the Commverter cover to reveal the module LEDs. LEDs Indication Connector Side C

TTCTTDDCC-GND8 PORT MODULE P/N: 819223420DISPENSER Figure 2-29 Tokheim Electronic Pump - Wiring Diagram Figure 2-30 Tokheim Electronic Pu

2.8.4. Addressing Dual-Sided Tokheim Pumps Figure 2-31 shows an example of the pump settings that should be defined in SiteOmat FCC to address dual-

2.9. 4xCONTACTOR APPLICATION The 4xContactor module includes four relays that toggle status from NC (normally close) to NO (normally open), and vic

2.9.2. 4xContactor Module Jumpers The jumpers in the 4xContactor module can be set in two different configurations. The module includes four consec

2.9.3. Station Setup The relays control the pump's valve according to pump server's pump state which does not support the suspend resume c

2.9.4. Pump Server Setup The ini file contains definitions used to communicate with the relays. Example for one pump is given below: [cluster_01]

8 Port CommVerter Operation and Installation Manual ii TABLE OF CONTENTS Paragraph Page2.7.1. LAN to Current Loop Application...

8 Port CommVerter Operation and Installation Manual 2.9.5. 8 Port CommVerter Setup The 8 port CommVerter should be activated via its digital contr

8 Port CommVerter Operation and Installation Manual 57 2.10. LAN to RS422 APPLICATION 2.10.1. RS422 Module Application The RS422 module (and the

NOTE There is no external indication of the LEDs status. Remove the Commverter cover to reveal the module LEDs. LEDs Indication Connector Side C

Figure 2-39. Sub-RS422 Module NOTE There is no external indication of the LEDs status. Remove the Commverter cover to reveal the module LEDs.

2.11. LAN TO NUOVO PIGNONE APPLICATION The LAN to Nuovo Pignone module transforms data transmission into Nuovo Pignone Pump Interface. Figure

2.11.1. Nuovo Pignone Connector Pinout The following pinout is required for the LAN to RS-232 application. 8 7 6 5 4 3 2 1 TX2- TX2+ RX2- RX2+ TX1-

8 Port CommVerter Operation and Installation Manual 62 LEDs Indication Connector Side Channel 1 (RS232) Rx D3 Channel 1 (RS232) Tx D2 Channel

2.13.1. MPI-C Connector Pinout and Signals Table 2-3 details the MPI-C pinout, Table 2-4 describes MPI-C signals. Table 2-3. MPI-C Pinout 8 7 6 5

2.13.2. Mechanical Pump - Pulser Connections This paragraph describes the required wiring connections between the pulser in the mechanical pump an

Figure 2-45 Terminal Block Wiring Connections Figure 2-46 shows the MPI-C – Low Voltage Electronic Pulser Wiring Connection Figure 2-46: Low

8 Port CommVerter Operation and Installation Manual iiiTABLE OF CONTENTS Paragraph Page2.14. 5-PORT LAN SWITCH...

Figure 2-47 Terminal Block and 3-Wire Pulser – Wiring Connections 2.13.3. Pulse Divider The Pulse Divider P/N 800911300 (see Figure 2-48) is use

Table 2-6. Pulse Divider Connections Signal Type Description Connection Diagram Option A Input pulses are above/under zero level and/or weak O

Table 2-7. Pulse Divider Pinout Description Name Wire Color Pin# Input voltage from CommVerter to Pulse Divider (10-28VDC) DC INPUT RED 1 Ground GRO

2.13.4. Description for LED's on the MPI-C board Figure 2-49 LEDs on the MPI-C MPI-C MPI-C sub Signal Description D_21 D_20 In Use ON=N

2.14. 5-PORT LAN SWITCH The 5-Port LAN Switch enables internal communication to peripheral devices. It supports up to five LAN channels. The 5-Port

The location of the 5-Port LAN Switch is on the 8-port PCB, at CN14 connector (see Figure 2-51). Figure 2-51 5-Port LAN Switch on 8-Port PCB

2.15. CETIL ER3 MODULE (see Figure 2-52) For ER3 use the following: Cetil ER3 comverter module P/N 819523425 Sub (relay card) P

LEDs Indications Connector Side Channel 1 Tx D16 Channel 1 Rx D17 Channel 2 Tx D18 Channel 2 Rx D19 S/W LEDD3 NOTE Each pump head is conn

2.15.2. Sub Module Pumalan Pumalan Module (Cat. No. 819223445) consists of two separate communication ports (clusters). Pin 1-4 = first communicati

2.16. DOOR OPEN DETECTION The FFC includes a feature for preventing unauthorized third parties from forcing the sealed FCC box door. The FCC genera

8 Port CommVerter Operation and Installation Manual iv TABLE OF CONTENTS Paragraph Page4.5. SUB-MODULE INSTALLATION AND GROUNDING ...

8 Port CommVerter Operation and Installation Manual Figure 2-57. Door Open Detector Connection 76

3 COMMVERTER DESCRIPTION SECTION3.1. SCOPE This section provides a detailed description of the CommVerter and its specifications. 3.2. PHYSICAL

3.2.2. Front and Rear Panel The CommVerter front panel includes eight red LED indicators behind a transparent protecting window (see Figure 3-1).

3.3. LED INDICATORS 3.3.1. General The CommVerter unit includes eight LED indicators on its front panel, protected behind a transparent plastic wi

8 Port CommVerter Operation and Installation Manual If the CommVerter PCB is used, the locations of the LEDs on the board are shown in Figure 3-4

Table 3-1. CommVerter LED Indication LED No. Name Assigned to Indication 1 --- Blinking Application running 2 --- Blinking One of the chan

3.5. MAIN BOARD JUMPERS The main board includes several jumpers for different conversion methods. Each conversion method can be set by a different

Figure 3-5. Main Board Jumpers and Connectors 3.6. CHANGING THE IP ADDRESS In order to change the CommVerter IP address, as it may be required in

8 Port CommVerter Operation and Installation Manual 84 NNOOTTEE In cases where unit's IP is unknown or there is no Ping to the unit, proceed

Figure 3-7. CommVerter Unit Setup Site – Admin Screen 7. Select the Temporary disable (up to 5 minutes) checkbox 8. Click on the Send button in

8 Port CommVerter Operation and Installation Manual vTABLE OF CONTENTS Paragraph PageAPPLICABILITY ...

Figure 3-8. CommVerter Unit Setup Site – Ethernet Screen 10. Enter the required IP Address 11. Click Send 12. Click Admin Tasks. The Admin screen

8 Port CommVerter Operation and Installation Manual 87 15. Power OFF the unit 16. Power ON the unit 17. Check login with the modified IP.

4 INSTALLATION AND GROUNDING SECTION4.1. GENERAL This section provides the installation procedures for the CommVerter, and the removal instruction

4.2.3. Protective Procedures Prior to installing the unit, verify the following safety and operating environment requirements: o Make sure the loc

4.3.3. Cables’ Connections The next step in the installation procedures requires connection of cables to the CommVerter. NOTE The connection to th

4.4. GROUNDING THE COMMVERTER 4.4.1. General The CommVerter must be grounded for safety and protection, once installed. This requirement is achi

4.4.4. Grounding the 8-port Commverter (without RS485 card) Proceed as follows: Open the screw Insert the lug between the cover and the chassis.

4.4.5. Verifying the Grounding Proceed as follows: 5. After connecting the Earth cable between the 8-port Commverter and the FCC enclosure earth

4.6. SUB-MODULE REPLACEMENT - REMOVAL INSTRUCTIONS 4.6.1. General The main sub-module in the CommVerter main board needs to be replaced during ma