Gasboy Atlas Fuel Systems Installation Manual User Manual

Atlas® Fuel SystemsInstallation ManualMDE-4331M

Introduction Shipping WeightPage 1-4 MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014Shipping WeightThe Atlas shipping weights liste

© 2014 GASBOY7300 West Friendly Avenue · Post Office Box 22087Greensboro, North Carolina 27420Phone 1-800-444-5529 · http://www.gasboy.com · Printed i

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 1-5Related Documents IntroductionRelated DocumentsDocument Number Title GOLDS

Introduction Common Terms UsedPage 1-6 MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014Common Terms UsedTerm DescriptionCombo This u

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 2-1Important Safety Information2 – Important Safety InformationNotes: 1) Save

Page 2-2 MDE-4331M Atlas® Fuel Systems Installation Man

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 2-3Important Safety InformationHazards and ActionsThe following actions are re

Page 2-4 MDE-4331M Atlas® Fuel Systems Installation Man

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 3-1Classifying Hazardous Locations Hazardous Locations3 – Hazardous Locations

Hazardous Locations Important Considerations for DEF DispensersPage 3-2

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 4-1Purpose Control Lines for Atlas Electronic Series4 – Control Lines for Atl

Computer Programs and DocumentationAll Gasboy computer programs (including software on diskettes and within memory chips) and documentation are copyri

Control Lines for Atlas Electronic Series Micro FeedPage 4-2

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 4-3External Valve Control Lines for Atlas Electronic SeriesExternal ValveThe

Control Lines for Atlas Electronic Series Submersible Starter Drive (Subm Starter Drive)Page 4-4

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 4-5Reset Complete (Switch Detect)/Slow Flow Control Lines for Atlas Electroni

Control Lines for Atlas Electronic Series Light FeedPage 4-6

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 4-7RS-485 Control Lines for Atlas Electronic SeriesIn the main J-box, the opt

Control Lines for Atlas Electronic Series Local Area Network (LAN)/Wide Area Network (WAN)Page 4-8

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 5-1Purpose Control Lines for Atlas Mechanical Series5 – Control Lines for Atl

Control Lines for Atlas Mechanical Series Reset Motor FeedPage 5-2

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 5-3Fast Flow Control Lines for Atlas Mechanical SeriesFast FlowThe fast flow

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page iTable of ContentsTable of Contents1 – Introduction 1-1Purpose . . . . . . .

Control Lines for Atlas Mechanical Series PulserPage 5-4

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 6-1Purpose Installation6 – InstallationPurposeThis section provides informati

Installation Important Considerations when Changing Fuel TypesPage 6-2

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 6-3Important Considerations when Changing Fuel Types Installation• Biodiesel

Installation Read NFPA 30A and NFPA 70Page 6-4

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 6-5Preparing for Installation Installation3 Check the following for proper in

Installation Before Placing Unit on Fuel IslandPage 6-6

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 6-7Lifting Units InstallationAdapting Pit Box For installation using an exist

Installation Connecting Pump/Dispenser Inlet PipesPage 6-8

CAUTIONShear valves or other dispenser components can be damaged or broken if improper wrench techniques are used. The installer must use two wrenches

Table of ContentsPage ii MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014RS-485 . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation Model 9850KXTW1 Shear Valve ConfigurationPage 6-10

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 6-11OPW Shear Valve for 9862KXTW1 DEF Unit InstallationAll shear valve anchor

Installation Anchoring Pump/Dispenser to IslandPage 6-12

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 6-13Anchoring Pump/Dispenser to Island Installation2 Loosely anchor the pump/

Installation Connecting Vapor Return Line to Vapor Shear ValvePage 6-14

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 6-15Wiring Dispenser (STP-supplied Unit) for All Models InstallationWiring Di

Installation Wiring Pump (Self-contained Unit) for All ModelsPage 6-16

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 6-17Testing New Field Wiring InstallationTo prepare for field wiring, proceed

Installation Completing Field WiringPage 6-18

Applicable to Dispensers Rated for E85 Use:Use only UL-listed TPS PTFE pipe sealant manufactured by SAF-T-LOC International Corp. Teflon tape must be

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page iiiTable of ContentsFor New Dispensers (Purging Through Shear Valve) . . . . .

Installation DEF Dispensers - ZVA™ DEF NozzlePage 6-20

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 6-21Do Not Turn on AC Power InstallationCheck Valve Assembly (M10170B001) The

Installation Purging Air from SystemPage 6-22

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 6-23Purging Air from System Installation8 Restore power.9Do not substitute th

Installation Installation ChecklistsPage 6-24

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 6-25Calibration InstallationElectrical Related ItemsItem Procedure Refer To C

Installation CalibrationPage 6-26 MDE-4331M A

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 6-27Calibration InstallationCalibration Adjustment for Ultra-Hi ModelsTo adju

Installation CalibrationPage 6-28 MDE-4331M A

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 6-29Calibration InstallationAfter five seconds, a can size appears in the two

Table of ContentsPage iv MDE-4331M Atlas® Fuel Systems Installation Manual · September 20149 – Start-up for Atlas Mechanical Series 9-1Installation

Installation CalibrationPage 6-30 MDE-4331M A

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 6-31Calibration InstallationCalibration and Accuracy Checks - DEF DispensersT

Installation CalibrationPage 6-32 MDE-4331M A

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 7-1Reference Contents Reference Information7 – Reference InformationThis sect

Reference Information Electrical RequirementsPage 7-2

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 7-3Electrical Requirements Reference InformationSTP Control Relay Boxes for D

Reference Information WiringPage 7-4 MDE-4331

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 7-5Wiring Reference InformationAtlas RetailThe Atlas retail pump/dispenser ut

Reference Information WiringPage 7-6 MDE-4331

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 7-7Wiring Reference InformationCPU Switch SettingsFor CPU switch settings, re

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 1-1Purpose Introduction1 – IntroductionPurposeThis manual provides step-by-st

Reference Information Plumbing RequirementsPage 7-8

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 7-9Plumbing Requirements Reference InformationPumps (Standard Flow)Use a new

Reference Information Plumbing RequirementsPage 7-10

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 8-1Installation Completion Checklist Start-up and Test for Atlas Electronic S

Start-up and Test for Atlas Electronic Series Start-upPage 8-2

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 9-1Installation Completion Checklist Start-up for Atlas Mechanical Series9 –

Start-up for Atlas Mechanical Series Power Reset External AdjustmentPage 9-2

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page A-1Elevation Diagrams Atlas DiagramsAppendix: Atlas DiagramsElevation Diagram

Atlas Diagrams Elevation DiagramsPage A-2 MDE

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page A-3Foundation Diagrams Atlas DiagramsFoundation DiagramsThis section lists th

Introduction General DescriptionPage 1-2 MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014General DescriptionAtlas Commercial Electro

Atlas Diagrams Foundation DiagramsPage A-4 MD

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page A-5Foundation Diagrams Atlas DiagramsFigure A-4: 2 Grade TW2 Dispenser - SF a

Atlas Diagrams Foundation DiagramsPage A-6 MD

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page A-7Foundation Diagrams Atlas DiagramsFigure A-6: 2 Grade TW2 Self-contained P

Atlas Diagrams Foundation DiagramsPage A-8 MD

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page A-9Foundation Diagrams Atlas DiagramsFigure A-8: 2 Grade TW2 Dispenser - HF w

Atlas Diagrams Foundation DiagramsPage A-10 M

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page A-11Foundation Diagrams Atlas DiagramsFigure A-10: Dispenser - HF with Satell

Atlas Diagrams Foundation DiagramsPage A-12 M

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page A-13Foundation Diagrams Atlas DiagramsFigure A-12: Dispenser - SHF ModelModel

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page 1-3Atlas Model Codes IntroductionAtlas Commercial Mechanical SeriesAtlas comm

Atlas Diagrams Foundation DiagramsPage A-14 M

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page A-15Foundation Diagrams Atlas DiagramsFigure A-14: Model 9850K-TW3 - UHF Self

Atlas Diagrams Foundation DiagramsPage A-16 M

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page A-17Foundation Diagrams Atlas DiagramsFigure A-16: Model 9850KXTW3 - UHF Disp

Atlas Diagrams Foundation DiagramsPage A-18 M

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page A-19Foundation Diagrams Atlas DiagramsFigure A-18: Model 9850KXTW1 - UHF Disp

Atlas Diagrams Foundation DiagramsPage A-20 M

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Page A-21Foundation Diagrams Atlas DiagramsFigure A-20: Model 9862KX-Z (DEF Cold W

Atlas Diagrams Foundation DiagramsPage A-22 M

MDE-4331M Atlas® Fuel Systems Installation Manual · September 2014 Index-1IndexAAnchor Bolt Slots A-5AST installations 4-4CChanging Fuel Types 6-2Alte